Home Inspection FYI

Providing Help, Knowledge and Other Useful Information To Home Owners Everywhere

Home Inspection FYI - Providing Help, Knowledge and Other Useful Information To Home Owners Everywhere

ASPHALT SHINGLE WEATHERING

Shingle “weathering” is a general term used to describe the effects of a shingle due to long-term exposure to the elements.

A weathered shingle isn’t necessarily a damaged shingle, although weathering will eventually damage shingles. Weathering is a natural process that causes the shingle to deteriorate over time. The rate at which shingles weather can be affected by a number of things.

Shingle Quality

A low-quality shingle will fail before a high-quality shingle. Quality can vary widely among manufacturers, and even within a single manufacturer’s product line.

Structure Orientation

South-facing roof slopes have shorter lifespans due to increased thermal cycling and UV exposure. Some portions of the roof are affected by prevailing winds more than others.

Degree of Roof Slope

Flatter roofs have shorter lifespans because they shed moisture more slowly and are more directly exposed to UV radiation than roofs with steeper pitches.

Climate

Harsh climates shorten roof lifespans. Wind, moisture and thermal cycling all contribute to deterioration of roofing materials.

Thermal Cycling

Climates with large daily temperature swings shorten roof lifespans because they cause greater amounts of expansion and contraction. This increases the roof’s rate of deterioration.

Roof Color

Darker roofs absorb more heat, which shortens shingle lifespan by accelerating the loss of volatiles and increasing thermal cycling.

Elevation

Homes at higher elevations are exposed to more UV radiation, which deteriorates most roof-covering materials, including asphalt shingles.

Roof Structure Ventilation

Poor ventilation of the roof structure shortens shingle lifespan by failing to keep shingles cool, resulting in accelerated loss of volatiles and greater amounts of thermal cycling.

Quality of Maintenance

Failure to repair damage and keep roofs clean can result in damage and deterioration from moisture intrusion and wind.

Now that you have a good idea of the kinds of conditions that contribute to deterioration, let’s look at an overview of the process of deterioration.

ASPHALT SHINGLE LIFESPAN, Part 1

Asphalt shingle lifespan is strongly affected by weathering. Even though the rate at which shingles weather varies, they still go through a generally predictable lifecycle.

Shingle deterioration chart ASPHALT SHINGLE WEATHERING

 The lifespan of asphalt shingles is related to the rate at which they deteriorate. The long-term deterioration pattern of an asphalt shingle can be broken into three parts:

  • incipient deterioration;
  • accelerating deterioration; and
  • decelerating deterioration.

“Incipient” mean “early,” so incipient deterioration is the first stage. During the incipient stage, deterioration takes place very slowly.

As time passes, deterioration starts to worsen, and shingles enter a period of accelerating deterioration.

By the time the deterioration curve begins to flatten out and the decelerating period begins, the shingles have reached the point of functional failure.  They’re no longer protecting the roof and are trying hard to turn back into the raw materials from which they’re manufactured.

Let’s examine the lifecycle of an asphalt shingle from the time of manufacture onward.

Packaging

Shingles start to age and deteriorate as soon as they’re packaged. This is the beginning of the incipient stage. The deterioration process is very slow at first, and is mostly driven by oxidation, the chemical processes taking place within the asphalt, and sometimes also by heat and pressure, depending on storage and transportation conditions.

Shingle Installation

Deterioration accelerates dramatically once the shingles are installed and exposed to weather. The asphalt layer is new and hasn’t yet had a chance to cure, so this rapid aging continues for a short time until the asphalt layer becomes tougher. This period typically includes minor granule loss as excess granules adhered during manufacturing separate from the shingles and are washed away by runoff.

Slow, Prolonged Aging of a Shingle

Once the curing period is complete, shingles enter a long period of aging at an ever-increasing rate.

At first, the pace will be so slow that it won’t really be visible. Shingle deterioration starts on a very minute scale with micro-cracks in the asphalt, the loss of a few granules, dissipating volatiles, and chemical changes in the asphalt.

The rate at which aging increases depends on a number of factors, such as shingle quality, roof orientation, slope, and other factors. This is the end of the incipient period and the beginning of the accelerating slope.

Accelerating Deterioration of a Shingle

During accelerating deterioration, these factors become more important. Multiple factors can combine to drastically extend or shorten the service life of the shingles.

As they approach the end of the accelerating-deterioration slope, most shingles will have common failures.

asphalt shingle craze cracking ASPHALT SHINGLE WEATHERING

Random surface cracking, called “craze-cracking,” can expose more asphalt to UV radiation.  In cold climates, the potential for damage is increased due to the expansion of moisture as it turns to ice. Craze-cracking will be covered in more detail in the articles to come.

Thermal cycling can cause a shingle to split. Splitting may be due to:

asphalt shingle bridging split2 ASPHALT SHINGLE WEATHERING

• contraction of the shingles themselves; or

asphalt shingle substrate splitting ASPHALT SHINGLE WEATHERING
• contraction of the roof deck.

A shingles can become more brittle as volatiles, which keep them flexible, dissipate. Loss of volatiles can degrade the bond between the asphalt and the granules, resulting in an increase in the rate of both uniform and localized granule loss.

asphalt shingle wind creasing ASPHALT SHINGLE WEATHERING

It also increases the chances of creasing or splitting of a shingle from flexing.

organic shingle distortion ASPHALT SHINGLE WEATHERING

As shingles lose volatiles, they may also become more moisture-absorbent, which can lead to distortion. Shingle distortion exposes more of the under-surface of the shingle to moisture, and increases the chances of roof leakage because wind-driven rain can more easily penetrate the roof.

organic shingle delamination ASPHALT SHINGLE WEATHERING

An organic shingle is more strongly affected by the loss of volatiles because, as the volatiles dissipate, the mat becomes more absorbent. As they deteriorate, organic shingles sometimes delaminate, which can leave the mat directly exposed to weather.

organic shingles trashed ASPHALT SHINGLE WEATHERING

Loss of granules on a shingle increases the amount of UV radiation reaching the asphalt. Although UV rays deteriorate asphalt, leaks from UV-caused deterioration are rare because properly installed shingles are typically at least two layers thick.

Thanks to Kenton Shepard and Nick Gromicko

EPDM Synthetic Rubber Membrane

EPDM (ethylene propylene diene monomer) is a synthetic rubber membrane with elastic properties commonly used to cover low-slope roofs on both residential homes and commercial structures. Its manufacture includes the use of cross-linked polymers to improve elasticity, strength and durability.

Polymers are custom-designed molecules. Cross-linked molecules are those that bond at the atomic level, which greatly increases their strength and durability. The polymer industry in general includes many products in addition to roofing materials.  In the U.S. alone, the sales of such products is worth over $425 billion a year.

EPDM is produced by a number of different manufacturers. It’s commonly available in thicknesses from 45 mils to 60 mils, and may or may not be reinforced. At least one manufacturer offers it in sheets up to 100 feet long and 50 feet wide, although standard width is typically 10 feet. Larger sheets are an advantage because the roof will have fewer seams, which are potential leakage points.

Other potential leakage points are penetrations, roof edges and junctions, such as head-walls and sidewalls. For mechanically attached systems, fastener penetrations are also potential leakage points.

EPDM typically has a perm rating of 1 or less, making it a moisture barrier instead of a moisture retarder.

EPDM is known as a single-ply roofing system because it is a single membrane, as opposed to a built-up membrane consisting of multiple layers bonded together.

Some of the main advantages of EPDM are its outstanding resistance to deterioration from heat, ozone and weather. Compared to other systems used for similar purposes, EPDM performs especially well in cold weather.

EPDM may be installed in one of three ways:

  • fully adhered, in which the membrane is fastened down with a contact cement. This is the preferred method of installing the membrane. Fully adhered membranes do not allow billowing. Billowing is the stretching and detachment from the substrate, usually due to uplift or inflation from wind;
  • mechanically attached, in which fasteners similar to plastic caps are used to fasten the edge of each course before that edge is overlapped and sealed by the next course. Mechanical fastening allows some billowing of the membrane. The amount of billowing will depend on the spacing of the fasteners and the pressure differential between the interior of the building and the exterior surface of the roof; and
  • ballasted, in which an aggregate such as gravel, generally called ballast, is installed on top of the membrane. Aggregate is typically ¾-inch to 1½ inches in diameter (#3 or #4 stone). The EPDM membrane is held in place by the weight of the ballast. The advantage of ballast is that it allows expansion and contraction of the membrane. 
Ballast systems also typically use larger sheets with factory-made seams which are superior to field seams.
The disadvantages of ballast is that such systems are heavy — 10 to 12 pounds per square foot — and have limited wind resistance.

INSPECTING EPDM

Seams

Seams have been weak points in EPDM installations for many years. Field experience has shown that seams that are watertight when the roof is installed often develop defects within the first three years after installation.

They may fail due to application errors or adhesive failure. Cleaning, priming and adhesive application must be done correctly, and failure to perform any one of the three steps may result in failure of a seam. The thickness of the adhesive layer is more important than surface cleanliness in developing a lasting bond.  However, both are important.

For some new, critical-occupancy requirements, all field seams (seams created on-site) are double-sealed by adding an additional strip of membrane over the sealed lap. Double-sealed membranes may carry an extended warranty.

Because seam adhesives are adversely affected by moisture, EPDM should not be installed over materials with a high-moisture content.

Ripples and buckling are sometimes forced into the seam during installation. While these seams may be watertight soon after installation, they are more likely to fail than seams installed correctly.  Methods exist to refurbish existing seams that are failing.

EPDM at Roof-Wall Junctions

At roof-wall junctions, the EPDM should be extended up the wall behind the exterior wall-covering material.

Change of Pitch EPDM Synthetic Rubber Membrane
change of pitch

At changes of roof pitch, the EPDM should extend up onto the steeper pitch.

Flashing Embrittlement

Older installations may have wall flashing consisting of uncured neoprene, instead of cured (vulcanized) EPDM. It was once thought that the uncured neoprene would conform better to shapes and would vulcanize with exposure to heat and sunlight. Instead, it tends to craze-crack, which appears as random cracking.

Membrane Shrinkage

Membrane shrinkage is a common problem even with recent installations. This can result in tenting at terminations, and wrinkling at penetrations. It may pull flashing loose or cause craze-cracking. Shrinkage can also stress the seams.

The correction is to cut the membrane, let it adjust, and then patch it with a strip of EPDM. This is not something that can be done by a homeowner.

Fasteners Backing Out

Fasteners may back out due to over-tightening during original installation, or they may be pulled loose by repeated billowing of the membrane under a wind load. Repair involves slitting the membrane, replacing the fastener, and then patching the membrane.

Chemical Damage to EPDM

EPDM can be damaged by exposure to grease, animal fats, oils and petroleum solvents. Examples of locations where these problems might appear are at an exhaust vent from a kitchen, and leakage or spillage related to roof-mounted air-conditioning equipment.

If there are areas on the roof where any of these conditions is a continuing problem, have another material installed in place of the EPDM.

Coated Membranes

To reduce the cooling season heat load, EPDM, which is black, is frequently covered with an energy-reflective white coating. If the coat is flaking off, it needs to be removed, although removal can be difficult and may be expensive. If flaking is evident during an inspection, the condition should be evaluated by a specialist. Evaluation should include contacting the coating manufacturer to confirm that the coating was designed for long-term compatibility with the membrane.

Ballast Scour

Ballast may be displaced by wind scour or by billowing. It typically appears as a heart-shaped section near the roof’s corners, where velocities tend to be highest. As a correction, pavers can be installed, but they require a pad to prevent abrasion.

Fasteners EPDM Synthetic Rubber Membrane
EPDM tire ballast
(photo courtesy of Benchmark, Inc.)

A better solution is often larger aggregate applied at 20 to 25 pounds per square foot for 10 to 15 feet in from the roof edge.

Ponding

On low-slope roofs, water may sometimes collect in low spots. This is called ponding. Seams which get soaked by ponding may fail. Even when the roof is dry, you can usually spot the areas that have ponding problems by the sediment that collects in them, or the dried rings that the evaporated moisture leaves behind.

Damage from Foot Traffic

Areas of heavy travel are especially subject to damage from abrasion and cuts to the membrane.  This can damage the underlying substrate. These areas should have an extra layer of sacrificial membrane for protection.

Tear Strength

It is difficult to start a tear in both reinforced and unreinforced EPDM, but once a tear starts, it propagates relatively easily in unreinforced EPDM. Since tearing is more common with mechanically fastened systems, if you see a mechanically fastened roof with extensive tearing, it may not be reinforced EPDM.

EPDM is made by a number of different manufacturers and will vary slightly in chemical composition and properties but, in general, it fails in the ways describe above.

More On EPDM

Cool Roofs and Energy Efficiency

Cool roofs, also known as reflective roofs, are roof surfaces designed to reflect radiation from the sun, reducing heat transfer into the building.

 

cool2 300x132 Cool Roofs and Energy Efficiency

How do cool roofs differ from conventional roofing products?

Unlike most North American asphalt roofs, cool roofs are specially engineered to reflect much of the sun’s radiant energy back into space instead of transferring it as heat into the building below. The two basic characteristics that determine the performance of a cool roof are solar reflectance and thermal emittance. Both properties are rated on a scale from 0 to 1, where 1 is the most reflective or emissive. Although there is no industry-wide definition of cool roofs, the EPA’s Energy Star Roof Products Program has established a minimum standard, requiring that cool roof products have an initial reflectance of at least 0.65, and a reflectance of at least 0.5 after three years of weathering. By contrast, conventional asphalt roofs have a reflectivity of between 0.06 and 0.26, resulting in large amounts of heat transfer into the building’s interior.

The use of the cool roofs products offers the following benefits:

  • increased lifetime of roofing materials. Cool roofs do not experience thermal cycling as much as conventional roofs. Thermal cycling can deteriorate the bond between shingles and asphalt, potentially causing premature failure;
  • energy savings. According to the U.S. Department of Energy, some reflective roof products can lower roof surface temperature by up to 100 degrees and can reduce peak cooling demand by as much as 15%. Cool roofs may result in increased heating costs during the winter, but this increase is greatly outweighed by the cooling energy savings achieved during summer;
  • reduction of the “heat island” effect. This is the tendency for metropolitan areas to be warmer than their surroundings due to the use of building materials on cool roofs that retain heat. Studies have shown that this phenomenon increases the risk of death during heatwaves and decreases air quality by increasing the production of pollutants, such as ozone;
  • lower peak electrical demand. The maximum energy load an electric utility experiences in order to supply customers instantaneously, which generally occurs in late afternoons during summer as businesses and residences turn up their air.
  • utility rebates in some areas for cool roofs. Generally, utilities pay back a certain percentage — usually about $0.20 per dollar — after installation and documentation. Their motivation for these incentives is to reduce the intensity and likelihood of blackouts and brownouts.
    0707roofing4 Cool Roofs and Energy Efficiency

Product Types of Cool Roofs

Products generally fall into a few categories:

  • single-ply materials, and coatings. Single-ply materials are large sheets of pre-made roofing that are mechanically fastened over the existing roof, and then sealed at the seams. Coatings are applied using sprays, rollers or brushes over an existing clean, leak-free roof surface. “Cool” versions of asphalt shingles are also available. These products include:
  • Coatings:  Roof coatings can be divided into two categories: field-applied and factory-applied. Field-applied coatings are applied directly onto the roof surface, either on a new roof assembly or over an existing roof surface (and can be applied over the top of just about anything, as long as the correct coating is selected). Factory-applied coatings are applied during the manufacturing process. Examples of factory-applied coatings include coatings applied to metal, and glazes that are applied to tiles.
  • Single-Ply: Single-ply roofing is laid down in a single layer over a low or steep-sloped roof. The single-ply membrane can be loose-laid and weighted down with ballast or pavers, or firmly set on the roof and attached with mechanical fasteners or adhesives. Single-ply thermoplastic is a flexible sheet membrane which consists of compounded plastic polymers. When heat is applied onto the surface, the single-ply thermoplastic seams are melded together, making the material seamless and effective. Most thermoplastics are manufactured to include a reinforcement layer, such as polyester or fiberglass, for additional durability and strength. There are various types of single-ply thermoplastic, such as polyvinyl chloride (PVC) and thermoplastic polyolefin (TPO). PVC tends to be more expensive than TPO, but PVC is well-known for long-term performance and is naturally fire-retardant. TPO is a blend of polymers that can contain flame-retardants or UV absorbers.
  • Asphalt Shingles:  Although a challenging technical issue, some manufacturers have created dark-colored asphalt shingles that look almost identical to conventional shingles, yet they qualify as cool roof products. They accomplish this feat through the use of engineered pigments that reflect high amounts of invisible wavelengths, namely, infrared.

In summary, cool roofs are coatings and sheets that are applied to roofs to make them reflect the sun in order to keep building’s interior cooler and more energy-efficient, which is especially important during summer months and in warmer climates.
//
//